FIBERGLASS GRATING
GRIDWALK®High Strength Molded Fiberglass Grating
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GENERAL INFORMATION


MOLDED FIBERGLASS GRATING

GRIDWALK® High Strength Molded Grating is the ultimate in fiberglass grating. American Grating is the only manufacturer to offer this stronger grating at the same cost as the standard molded grating.  The most advantageous quality of the new grating is its ability to withstand more weight at a greater span, therefore gaining a competitive advantage against metal gratings and other fiberglass grating products.   This innovative process is achieved by realizing a higher glass content, although not compromising any of the other inherent qualities of molded grating such as corrosion resistance and fire resistance.  GRIDWALK® High Strength Molded Grating is now an ISO 9001 Certified manufacturing process and can stand up to the most corrosive environments and provide years of service.
 


GRIDWALK® is light weight and easy to install, requiring fewer man hours and simple hand tools for installation (the installed cost is the same as steel and over its life less expensive).  Our quality assurance team subjects GRIDWALK® to extreme tests for chemical resistance, ultraviolet resistance, impact resistance, load carrying capabilities and strength.  GRIDWALK® is slip resistant and non-conductive with a flame spread reading ranging from 5 to 25 or less.  GRIDWALK® High Strength Molded Grating meets the requirements for grating used in the most demanding industries such as chemical, refining, offshore, pulp & paper, food & beverage, marine, water & waste treatment, electronic and plating.

FEATURES OF GRIDWALK®FIBERGLASS GRATING

GRIDWALK®is both versatile and flexible in industrial applications:

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non_magnetic.JPG (10386 bytes) easy_maintainence.JPG (11925 bytes) non_slip.JPG (11556 bytes)
Corrosion Resistant Non-Magnetic Easy to Maintain Non-Slip

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Fire Resistant Lightweight Impact Resistant


INDUSTRIAL APPLICATIONS


  GRIDWALK® may be used as:

  • Flooring
  • Stairs
  • Trench Covers
  • Bridges
  • Machinery Guards
  • Ramps
  • Walkways
  • Battery Racks


  • SPECIFICATIONS


    Resin Systems
    Resin Type Resin Base Description Corrosion Resistance Flame Spread Rating ASTM E84 Available colors Max.Oper.
    Temp.
    Type V Vinyl Ester Superior Corrosion Resistance and Fire Retardant Excellent Class 1, 25 or less Dark Grey* 230oF
    Type I Isophthalic Polyester Industrial Grade Corrosion Resistance and Fire Retardant Very Good Class 1, 25 or less Green, Yellow, Light Grey 221oF
    Type F Isophthalic Polyester Food Grade Corrosion Resistance and Fire Retardant Very Good Class 2, 75 or less Light Grey 221oF
    Type O Ortho Moderate Corrosion Resistance and Fire Retardant Moderate Class 1, 25 or less   Green, Dark Grey 212oF
    Type P Phenolic Low Smoke and Superior Fire Resistance Very Good Class 1, 5 or less Reddish-Brown 356oF

    *other colors available upon request

    Standard Grating Sizes and Specifications  (Imperial - USA Sizes)
    Grating Thickness Mesh
    (Bearing Bar Ctr)
    Bars per Ft. Bar Thickness (Top & Bottom) Standard Panel Size Est.Wt. In Lbs. Lbs. Per Sq. Ft. Open Area Min. Glass Content Resins Available
    I V* I V* I V*
    1" 1-1/2" square 8 .25" x .20" 4' x 8'
    3' x 10'
    4' x 12'
    81
    76
    121
    79
    74
    115
    2.5 2.4 68%

    37%

    39%

    Type V,I,F,O
    1" 1"x4" rectangular 12 .25" x .20" 3' x 10' 79 77 2.6 2.5 68%

    34%

    35%

    Type V,I,F,O
    1-1/2" 0.79" square (Mini-Mesh) 15 .27" x .21"   4' x 12'   215   210   4.5   4.4 42%

    36%

    37%

    Type V,I,F,O
    1-1/4" 1-1/2" square 8 .26" x .19" 4' x 8'
    3' x 10'
    4' x 12'
    102
    96
    153
    99
    93
    149
    3.2 3.1

    68%

    38%

    40%

    Type V,I,F,O
    1-1/2" 1-1/2" square 8 .26" x .19" 4' x 8'
    3' x 10'
    4' x 12'
    122
    114
    185
    118
    111
    178
    3.8 3.7 68%

    38%

    40%

    Type V,I,F,O,P
    2" 2" square 6 .31" x .21" 4' x 12' 215 208 4.5 4.3 71%

    38%

    39%

    Type V,I,F,O

    Standard Grating Sizes and Specifications  (Metric Sizes)
    Grating Thickness Mesh
    (Bearing Bar Ctr)
    Bars per Meter Bar Thickness (Top & Bottom) Standard Panel Size Est.Wt. In Kgs Kgs Per Sq. Meter Open
    Area
    Min. Glass Content Resins Available
    I V* I V* I V*
    25 mm 40 mm square 26 6.35 mm x 5.08 mm 2M x 1M
    3M x 1M
    4M x 1M
    24.4
    36.6
    48.8
    23.4
    35.1
    46.8
    12.2 11.7 68%

    37%

    39%

    Type V,I,F,O
    30 mm 40 mm square 26 6.35 mm x 5.08 mm 2M x 1M
    3M x 1M
    4M x 1M
    31.2
    46.8
    62.4
    30.2
    45.3
    60.4
    15.6 15.1 68%

    38%

    40%

    Type V,I,F,O
    30 mm 20 mm square (Mini-Mesh) 49 6.85 mm x 5.33 mm 2M x 1M
    3M x 1M
    4M x 1M
    37.0
    55.5
    74.0
    36.2
    54.3
    72.4
    18.5 18.1 42%

    36%

    37%

    Type V,I,F,O
    38 mm 40 mm square 26 6.35 mm x 5.08 mm 2M x 1M
    3M x 1M
    4M x 1M
    37.0
    55.5
    74.0
    36.2
    54.3
    72.4
    18.5 18.1 68%

    38%

    40%

    Type V,I,F,O,P
    40 mm 40 mm square 26 6.35 mm x 5.08 mm 2M x 1M
    3M x 1M
    4M x 1M
    43.8
    65.7
    87.6
    41.8
    62.7
    83.6
    21.9 20.9 71%

    38%

    39%

    Type V,I,F,O

    All panels have two surface choices:

    1. Anti-Skid concave surface 
    2. Extra Anti-Skid Silicon Carbide gritted surface.
      Other thicknesses and size (including Metric) available upon request.

    * Type V contains more resin resulting in superior chemical resistance.

    For safety information, see our "Material Safety Data Sheet"

    TOLERANCES FOR OPEN MOLDED GRATING

    Grating Tolerances
    Panel Size Length:      1/32" per lineal foot
      Width:      1/32"per lineal foot
    Panel Height   +/- 1/16"
    Panel Flatness   +/- 0.1" per lineal foot
    Grating Clearances
    Side to Trenches +/- 1/4"
    Gratings ends to Wall +/- 1/2"
    Gap between Panels +/- 1/4"
    Cutting Tolerances
    Rectangular Cuts +/- 1/4"
    Straight Cuts +/- 1/4"
    Circular Cuts +/- 3/4"

    Tolerances recommended by the Fiberglass Grating Manufacturers' Council.


    COMPARISON OF MOLDED AND PULTRUDED GRATING

    Case Studies

    Molded Grating Pultruded Grating
    Imagine a giant 4 ft x 12 ft waffle iron (mold). Liquid resin and continuous fiberglass roving are systematically laid in the mold, layer after layer manually, to produce the desired thickness and panel dimensions. The finished molds are set aside for a predetermined time to allow the panel to cure. The panel is then ejected from the mold. The molds are cleaned and prepared for the process to begin again.

    The one piece interwoven square mesh construction of molded grating produces two primary benefits: maximum corrosion resistance and high strength.

    Because the grating is "cast" in one piece, there is no mechanical joint between bearing bars, unlike the pultruded grating where the glued joints can give way in heavy continuous traffic or after prolonged service.

    The high percentage of resin (65%) in molded grating offers superior corrosion resistance. The molded grating with a square mesh pattern offers increased load capacity and panel utilization due to this bi-directional trait.

    Cutting access holes in the molded grating does not weaken the panel and does not require additional or costly supports (unlike pultruded grating that must be re-supported and edge-banded).

    The pultruded grating product is a mostly mechanized process. Fiberglass of different shapes such as: strand, mat and veil are pulled through a liquid resin bath and a heated die where the bar is shaped and the resin is cured. These pultruded bars can be cut into 12 ft, 15 ft or 20 ft lengths. The bars are then taken to a workstation and drilled (6" or 12" on center) on the sides to accept the crossbars. The drilled bars are spaced proportionally for the width of the panel; 3 ft, 4 ft or 5 ft. The final step is to seal the entire cross bars and holes with corrosion resistant epoxy resin.

    The pultruded grating provides increased load capacity with moderate levels of corrosion resistance. The components (bearing bars and cross bars) are pulled by machine to have a higher glass content. Its superior load capacity to molded grating is a result of the higher glass to resin ratio (65% glass to 35% resin). However, the lower resin content reduces the corrosion resistance as compared to the molded grating.

    The pultrusion process is automated and produces a consistent, high quality finished product.

    Assembled from bars, the pultruded grating can offer a wide variety of panel sizes and substantially reduce "scrap loss" not always possible from molded grating panels.

     

     


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    Please see our GRIDWALK®  High Strength Molded Grating Catalogue.

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