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| FIBERGLASS GRATING |
| GRIDWALK®High Strength
Molded Fiberglass Grating |
Information |
Features
| Applications
| Specifications
| Tolerances
| Comparison
| View
Catalog
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GENERAL INFORMATION
MOLDED FIBERGLASS
GRATING
GRIDWALK ® High Strength Molded Grating is
the ultimate in fiberglass grating. American Grating
is the only manufacturer to offer this stronger grating
at the same cost as the standard molded grating.
The most advantageous quality of the new grating is
its ability to withstand more weight at a greater span,
therefore gaining a competitive advantage against metal
gratings and other fiberglass grating products.
This innovative process is achieved by realizing a higher
glass content, although not compromising any of the
other inherent qualities of molded grating such as corrosion
resistance and fire resistance. GRIDWALK ®
High Strength Molded Grating is now an ISO
9001 Certified manufacturing process and can stand
up to the most corrosive environments and provide years
of service. |
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GRIDWALK ® is light weight and easy to install,
requiring fewer man hours and simple hand tools for installation
(the installed cost is the same as steel and over its life
less expensive). Our quality assurance team subjects
GRIDWALK ® to extreme tests for chemical resistance,
ultraviolet resistance, impact resistance, load carrying capabilities
and strength. GRIDWALK ® is slip resistant
and non-conductive with a flame spread reading ranging from
5 to 25 or less. GRIDWALK ® High Strength
Molded Grating meets the requirements for grating used in
the most demanding industries such as chemical, refining,
offshore, pulp & paper, food & beverage, marine, water
& waste treatment, electronic and plating.
FEATURES OF GRIDWALK®FIBERGLASS GRATING
GRIDWALK ®is both versatile and flexible in industrial
applications:
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| Corrosion Resistant |
Non-Magnetic |
Easy to Maintain |
Non-Slip |
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| Fire Resistant |
Lightweight |
Impact Resistant |
INDUSTRIAL APPLICATIONS
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GRIDWALK® may be used
as: Flooring
Stairs
Trench Covers
Bridges
Machinery Guards
Ramps
Walkways
Battery Racks |
SPECIFICATIONS
| Resin
Systems |
| Resin Type |
Resin Base |
Description |
Corrosion Resistance |
Flame Spread Rating ASTM
E84 |
Available colors |
Max.Oper.
Temp. |
| Type V |
Vinyl Ester |
Superior Corrosion Resistance
and Fire Retardant |
Excellent |
Class 1, 25 or less |
Dark Grey* |
230oF |
| Type I |
Isophthalic Polyester |
Industrial Grade Corrosion
Resistance and Fire Retardant |
Very Good |
Class 1, 25 or less |
Green, Yellow, Light Grey |
221oF |
| Type F |
Isophthalic Polyester |
Food Grade Corrosion Resistance
and Fire Retardant |
Very Good |
Class 2, 75 or less |
Light Grey |
221oF |
| Type O |
Ortho |
Moderate Corrosion Resistance
and Fire Retardant |
Moderate |
Class 1, 25 or less |
Green, Dark Grey |
212oF |
| Type P |
Phenolic |
Low Smoke and Superior Fire
Resistance |
Very Good |
Class 1, 5 or less |
Reddish-Brown |
356oF |
*other colors available upon request
| Standard
Grating Sizes and Specifications (Imperial - USA
Sizes) |
| Grating Thickness |
Mesh
(Bearing Bar Ctr) |
Bars per Ft. |
Bar Thickness
(Top & Bottom) |
Standard Panel
Size |
Est.Wt. In Lbs. |
Lbs. Per Sq. Ft. |
Open Area |
Min. Glass Content
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Resins Available
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| I |
V* |
I |
V* |
I |
V* |
| 1" |
1-1/2" square |
8 |
.25" x .20" |
4' x 8'
3' x 10'
4' x 12' |
81
76
121 |
79
74
115 |
2.5 |
2.4 |
68% |
37% |
39% |
Type V,I,F,O |
| 1" |
1"x4" rectangular |
12 |
.25" x .20" |
3' x 10' |
79 |
77 |
2.6 |
2.5 |
68% |
34% |
35% |
Type V,I,F,O |
| 1-1/2" |
0.79" square (Mini-Mesh) |
15 |
.27" x .21" |
4' x 12' |
215 |
210 |
4.5 |
4.4 |
42% |
36% |
37% |
Type V,I,F,O |
| 1-1/4" |
1-1/2" square |
8 |
.26" x .19" |
4' x 8'
3' x 10'
4' x 12' |
102
96
153 |
99
93
149 |
3.2 |
3.1
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68% |
38% |
40% |
Type V,I,F,O |
| 1-1/2" |
1-1/2" square |
8 |
.26" x .19" |
4' x 8'
3' x 10'
4' x 12' |
122
114
185 |
118
111
178 |
3.8 |
3.7 |
68% |
38% |
40% |
Type V,I,F,O,P |
| 2" |
2" square |
6 |
.31" x .21" |
4' x 12' |
215 |
208 |
4.5 |
4.3 |
71% |
38% |
39% |
Type V,I,F,O |
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Standard Grating Sizes and Specifications (Metric
Sizes) |
| Grating Thickness |
Mesh
(Bearing Bar Ctr) |
Bars per Meter |
Bar Thickness
(Top & Bottom) |
Standard Panel
Size |
Est.Wt. In Kgs |
Kgs Per Sq. Meter |
Open
Area |
Min. Glass Content |
Resins Available
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| I |
V* |
I |
V* |
I |
V* |
| 25 mm |
40 mm square |
26 |
6.35 mm x 5.08 mm |
2M x 1M
3M x 1M
4M x 1M |
24.4
36.6
48.8 |
23.4
35.1
46.8 |
12.2 |
11.7 |
68% |
37% |
39% |
Type V,I,F,O |
| 30 mm |
40 mm square |
26 |
6.35 mm x 5.08 mm |
2M x 1M
3M x 1M
4M x 1M |
31.2
46.8
62.4 |
30.2
45.3
60.4 |
15.6 |
15.1 |
68% |
38% |
40% |
Type V,I,F,O |
| 30 mm |
20 mm square (Mini-Mesh) |
49 |
6.85 mm x 5.33 mm |
2M x 1M
3M x 1M
4M x 1M |
37.0
55.5
74.0 |
36.2
54.3
72.4 |
18.5 |
18.1 |
42% |
36% |
37% |
Type V,I,F,O |
| 38 mm |
40 mm square |
26 |
6.35 mm x 5.08 mm |
2M x 1M
3M x 1M
4M x 1M |
37.0
55.5
74.0 |
36.2
54.3
72.4 |
18.5 |
18.1 |
68% |
38% |
40% |
Type V,I,F,O,P |
| 40 mm |
40 mm square |
26 |
6.35 mm x 5.08 mm |
2M x 1M
3M x 1M
4M x 1M |
43.8
65.7
87.6 |
41.8
62.7
83.6 |
21.9 |
20.9 |
71% |
38% |
39% |
Type V,I,F,O |
All panels have two surface choices:
- Anti-Skid concave surface
- Extra Anti-Skid Silicon Carbide gritted surface.
Other thicknesses and size (including Metric) available
upon request.
* Type V contains more resin resulting in superior chemical
resistance.
For safety information, see our "Material
Safety Data Sheet"
TOLERANCES FOR OPEN MOLDED GRATING
| Grating
Tolerances |
| Panel Size |
Length: |
1/32" per
lineal foot |
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Width: |
1/32"per
lineal foot |
| Panel Height |
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+/- 1/16" |
| Panel Flatness |
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+/- 0.1" per lineal foot |
| Grating
Clearances |
| Side to Trenches |
+/- 1/4" |
| Gratings ends to Wall |
+/- 1/2" |
| Gap between Panels |
+/- 1/4" |
| Cutting
Tolerances |
| Rectangular Cuts |
+/- 1/4" |
| Straight Cuts |
+/- 1/4" |
| Circular Cuts |
+/- 3/4" |
Tolerances recommended by the Fiberglass Grating Manufacturers'
Council.
COMPARISON OF MOLDED AND PULTRUDED GRATING
Case Studies
| Molded
Grating |
Pultruded
Grating |
Imagine
a giant 4 ft x 12 ft waffle iron (mold). Liquid resin
and continuous fiberglass roving are systematically
laid in the mold, layer after layer manually, to produce
the desired thickness and panel dimensions. The finished
molds are set aside for a predetermined time to allow
the panel to cure. The panel is then ejected from
the mold. The molds are cleaned and prepared for the
process to begin again.
The one piece interwoven square mesh
construction of molded grating produces two primary
benefits: maximum corrosion resistance and high strength.
Because the grating is "cast"
in one piece, there is no mechanical joint between
bearing bars, unlike the pultruded grating where the
glued joints can give way in heavy continuous traffic
or after prolonged service.
The high percentage of resin (65%)
in molded grating offers superior corrosion resistance.
The molded grating with a square mesh pattern offers
increased load capacity and panel utilization due
to this bi-directional trait.
Cutting access holes in the molded
grating does not weaken the panel and does not require
additional or costly supports (unlike pultruded grating
that must be re-supported and edge-banded). |
The
pultruded grating product is a mostly mechanized process.
Fiberglass of different shapes such as: strand, mat
and veil are pulled through a liquid resin bath and
a heated die where the bar is shaped and the resin
is cured. These pultruded bars can be cut into 12
ft, 15 ft or 20 ft lengths. The bars are then taken
to a workstation and drilled (6" or 12"
on center) on the sides to accept the crossbars. The
drilled bars are spaced proportionally for the width
of the panel; 3 ft, 4 ft or 5 ft. The final step is
to seal the entire cross bars and holes with corrosion
resistant epoxy resin.
The pultruded grating provides increased
load capacity with moderate levels of corrosion resistance.
The components (bearing bars and cross bars) are pulled
by machine to have a higher glass content. Its superior
load capacity to molded grating is a result of the
higher glass to resin ratio (65% glass to 35% resin).
However, the lower resin content reduces the corrosion
resistance as compared to the molded grating.
The pultrusion process is automated
and produces a consistent, high quality finished product.
Assembled from bars, the pultruded
grating can offer a wide variety of panel sizes and
substantially reduce "scrap loss" not always
possible from molded grating panels. |
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Top | Case
Studies
Please
see our GRIDWALK® High Strength Molded
Grating Catalogue.
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